Project Description
Reflective Sheeting Production
XW Reflective is a leading manufacturer in the reflective material industry, providing top-quality prismatic reflective sheeting and micro glass reflective film to distributors worldwide.
With a strong commitment to both quality control and production time, XW Reflective consistently delivers excellent service to every reflective self-adhesive vinyl customer.
Primastic reflective sheeting is one of our standout products, made from a variety of materials including acrylic and PMMA. Whatever your reflective material needs, XW Reflective has the perfect solution for you. With different materials suitable for digital print, screen print, and plotter cutting, features are durable and easy to paste.
With XW Reflective, you can be confident that you are getting the highest quality reflective material on the market.
Prismatic Reflective Sheeting Description
Prismatic Reflective Sheeting is a highly sophisticated and advanced material used for enhancing visibility, particularly during low-light conditions. This reflective sheeting film is designed using prismatic retroreflective technology, ensuring light from various sources (such as vehicle headlights) is redirected back to its source. This unique property significantly improves the conspicuity of objects and markings, ultimately leading to a safer environment for motorists, cyclists, and pedestrians alike.
If you are interested in our prismatic reflective film for direction signs, and road signs, please contact us for a quotation now.
Technical Data
- Retroreflective Elements: prims
- Durability: 7 years outdoor by the specialist application (under vertical outdoor exposure)
- Roll Sizes: 1.22M (W) x 45.7M, customized width is up to 1.23m.
- Min Coefficients of Retroreflection (Ra)
Obs. Angle | 0.2° | 0.5° | 1° | ||||||
Ent. Angle | -4° | 15° | 30° | -4° | 15° | 30° | -4° | 15° | 30° |
White | 140 | 110 | 60 | 50 | 39 | 28 | 11 | 9.0 | 5.0 |
Yellow | 100 | 80 | 36 | 33 | 27 | 20 | 6.0 | 4.0 | 2.0 |
Orange | 60 | 41 | 22 | 20 | 16 | 12 | 3.9 | 3.2 | 1.8 |
Red | 30 | 22 | 12 | 10 | 8.0 | 6.0 | 2.5 | 1.6 | 0.8 |
Green | 30 | 22 | 12 | 9.0 | 7.5 | 6.0 | 2.5 | 1.6 | 0.8 |
Blue | 10 | 8.0 | 4 | 3.0 | 2.5 | 2.0 | 0.8 | 0.6 | 0.3 |
Brown | 5.0 | 3.5 | 2.0 | 2.0 | 1.5 | 1.0 | 0.6 | 0.4 | 0.2 |
Application
- Road Signs, Direction Signs: Prismatic reflective sheeting is widely used in the fabrication of road signs, and direction signs. The enhanced visibility and legibility of signs result in improved driver response time and better decision-making, leading to a significant reduction in accidents and traffic violations.
- Traffic Cones and Barricades: Implementing prismatic reflective sheeting on traffic cones and barricades enhances their conspicuity, alerting drivers to roadwork zones and detours, thereby reducing the likelihood of collisions and creating a safer work environment for road maintenance crews.
- Vehicle Markings: Prismatic reflective sheeting is employed in vehicle markings, including commercial fleets, emergency vehicles, and public transportation. By increasing the visibility of these vehicles, it ensures safer journeys for passengers and other road users.
- High-grade highway signs
- Urban road signage
- …
Material of Reflective sheeting
Reflective material categorizes into reflective fabric and reflective sheeting. The application are road safety and personal safety. Reflective Sheeting Signs is a reflective material dedicated to the traffic signs and license plate, made of a reflective layer formed by glass beads and some polymer materials like PVC, PET, Acrylic, PC, etc.
Features of Reflective Material
Reflective material always shows in our daily life as we all know, like car license plate application, the isolation barriers on both sides of the road, and some traffic reflective signs. And reflective material has 4 points features as below:
Diversity of reflective material
In order to match the characteristics and uses of other products, reflective material is manufactured as different reflectivity, flexible, durability reflective vinyl for daily necessaries application, usually divide into road safety and vehicle registration security. Such as construction safety sign, permanent traffic sign, barricades, traffic cones, car license plate, etc.
Durability of reflective sheeting
Reflective materials generally have good resistance to outdoor aging, abrasion and adhesion. It shows no appreciable cracking, scaling, pitting, blistering, edge lifting, or curling, or more than 1/32’’ shrinkage or expansion during its outdoor life. Moreover, reflectivity remains more than 50% of original results after outdoor life.
Reflectivity of reflective material tape
Reflective material tape can reflect original light under the lighting of headlamp light or road light. I think many drivers know that when you are driving on the highway. As the name suggests, reflectivity is one of the most important characteristics of reflective materials.
It is precisely because of the reflective nature that reflective materials can provide the most effective and reliable personal safety guarantee at night or in poor sight environments.
Wide-angle of reflective material
Reflective material usually has a better wide-angle, so that reflective sheeting or reflective fabric also can keep a good reflective effect, reflect light directly even there is a wide-angle between reflective film and lighting.
This wide-angle feature of reflective sheeting is applied to the production of traffic signage and car license plate, which improves safety on your roadway with bright, easy to understand the signage.
Reflective material tape can reflect original light under the lighting of headlamp light or road light. I think many drivers know that when you are driving on the highway. As the name suggests, reflectivity is one of the most important characteristics of reflective materials.
It is precisely because of the reflective nature that reflective materials can provide the most effective and reliable personal safety guarantee at night or in poor sight environments.
The above are the four most common characteristics of reflective materials. When designing, XW Reflective factory must consider these four points into the reflective material, so that these reflective tapes can be used better in our daily necessaries.
Service life of reflective tape: 1-10 years.
Generally speaking, the service life of the reflective film is range from 1-10 years depends on the surface film and weather conditions. For example, PET as top layers, the outdoor durability is 1-3 years, as its nature of PET.
Why different in reflective sheeting signs’ using life?
With the time goes, the reflective sheeting will decrease the reflection value during the usage under the non-protective environment. So XW Reflective divides different standards for this road reflective film according to the reflective value.
Standards of reflective sheeting tape
The grade of reflective film can usually be followed by diamond grade, high-intensity grade, engineering-grade, economic grade, and other categories.
Of course, the raw reflective material using and selling price of reflective tape is different due to the different requirements of reflection value and outdoor life. For example, the high-intensity grade reflective sheeting can be used for highway reflective signs, with high reflection parameters, asked a high price. But low reflective film is enough to made as reflective street signs.
In a word, you can choose a different standards of reflective tape according to your needs.
Storage of reflective material
Road reflective sheeting film is a high-tech reflective product, a new type of functional composite material, with a rapid development in recent years in the world, play an important role at night safety. But reflective vinyl sheeting needs to be maintained well for better express its reflective function. So, we need to take the right measure to storage reflective sheeting vinyl rolls.
The first is the stacking of reflective films.
- It is best to be able to stack the carbons with reflective sheeting rolls in the same direction and horizontally in layers.
- It is strictly forbidden to stack crosses.
- It is strictly prohibited to stack reflective sheeting rolls’ cartons of different sizes together.
- Partially used reflective film rolls are required to return to the cartons with polybag protected.
- Unprocessed reflective sheets should be store flat.
- To avoid direct sunlight and damp storage environment. Reflective films should be stored in a cool, dry area, ideal at 18-24℃, and 30-50% humidity and should be applied within one year of purchase.
In fact, we also need to pay attention to a small detail before stacking, which is to handle lightly when handling to avoid collision. And check whether the package is damaged before handling.
Application of reflective sheeting:
Reflective sheeting is mainly used for various road and railway permanent or temporary traffic signs, construction zone signs, vehicle license plates, barricades, helmet stickers, etc.
The operating temperature of the reflective film sheeting:
Generally, reflective sheeting incorporates a pressure-sensitive adhesive and should be applied to the sign substrate, such as metal or aluminum at a temperature of 65°F / 18 ℃ or higher.
Leading Time of Prismatic Reflective Sheeting
- We have regular stock of reflective sheeting products for sale in the warehouse, if not, it will take 7-10 days to arrange reflective material production & shipment after deposits receive. Thus, please confirm with the XW Reflective manufacturer before ordering our reflective tape material.
OEM & ODM
- Customized reflective sheeting width available( Can’t over the Maximum width).
- Customized reflective vinyl sheeting package mark service.
- For any clients who want to print LOGO on retro-reflective film, please contact our staff and requests a high quantity.
- For orders less than 100 rolls, we can do OEM Cartons and Product mark
- To order more than 100 rolls, and request your own logo, it needs one more deposit: USD 800 for the cylinder cost
Quality Control for Reflective Sheeting
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Raw reflective material inspection
XW Reflective has strict quality control for reflective sheeting material production, from face film to release paper, all the manufacturing material of reflective tape vinyl will be strictly inspected before putting into production.
XW Reflective always checks reflective manufacturing materials and must ensure this raw reflective vinyl sheeting is in line with the standard of reflective vinyl stickers production, then take away the disqualified raw reflective material, finally, XW Reflective will arrange reflective sheetings manufacturing by the leftover reflective initial material.
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Reflective material check during production
QC will cut production samples, bring them to our own lab then inspect brightness, stretch, thickness, etc.,also they will bring a Brightness detector to the production line and check for brightness.
XW Reflective arrange 3 technical staff to inspect reflective tape manufacturing in every reflective material production line, they can take measures quickly and adjust reflective sheetings production once reflective pinstripe tape production occurs some quality problems, in addition, they will paste poor quality signs on these problem reflective products, deliver them to QC lab for a quality analysis.
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Final inspection of reflective material
When Rolling the final product, workers will check and remove the poor-quality sheeting and mark the joint. Each joint we arrange extra reflective sheeting for clients. If the joints are out of the allowable range, we label the roll as B grade.
We will sample-test the final product and also do an inspection at the client’s request.
After-Sales
XW Reflective tries our best to reduce the quality problem for our reflective vinyl, but if you still find a quality problem in our heat reflective fabric, please don’t hesitate to contact us for the best after-sale service, and XW Reflective will provide the best after service until you are satisfied with our service.
If you find your product has poor quality reflective material – whatever how many they are. Take a picture or video of it, show us and our team will reply within 24 hours.
Package of reflective sheeting
- Inner packing: inner film + Plastic Bag + 2 pc Plastic Plug
- Outer packing: 5 layers carton box with carton sealing nail
Model | Size (M) | Carton (M) | N.W. (KG) | G.W. (KG) | 20GP (Roll) |
---|---|---|---|---|---|
XW9201 | 1.22*45.7 | 1.31*0.21*0.24 | 20.8 | 24.2 | 360 |
- *This data is only for reference
- *Please contact our staff for customized products.
- *The data does include the pallet size, we recommended increasing the pallet to protect the goods.
- Loading Port: Ningbo/Shanghai or other China port
Storage of reflective material
- Reflective sheeting should be used in 1 year after you get the reflective sheeting tape order from XW Reflective because the reflection sheeting effect is best in the first year, if you use the reflective sheeting vinyl after 1 year, the reflection value and other parameters will have some changes different from the lastest reflective sheeting at this year.
- Please use PVC inner film to tightly packed partially used reflective sheeting rolls, then return it back to the shipping carton. The reflective sheeting package is better placed vertically, this reflective vinyl sheet placement not only can avoid distortion due to substrate buckling but also can defend against extension due to moisture absorption, in addition, vertically placed reflective sheeting can reduce the pressure to reflective vinyl during storage, avoid the pressure that may damage the reflective layer.z
- Store the reflective sheeting in a clean, dry area at 20 ℃ and 50% relative humidity and away from direct sunlight.
Recourse
- FAQs of XW Reflective
- Reflective material catalog
- Company Certification
Related product
Model | Face Film | Durability | Size | Screen Pinting |
---|---|---|---|---|
HIP reflective sheeting XW9300 | PMMA | 10 years | 1.22M*45.72M
customized size is up to 1.23M |
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IF YOU CAN’T FIND WHAT YOU WANT, PLEASE FEEL FREE TO CHAT WITH US ONLINE OR SENT US A EMAIL. OUR STAFF WILL HELP YOU!